2025 SMSI Bannerklein

C6.2 - Optimised FEM Simulation of Automated Acoustic Non-Destructive Testing of Spot Welds

Event
SMSI 2023
2023-05-08 - 2023-05-11
Nürnberg
Band
Lectures
Chapter
C6 - Simulation
Author(s)
P. Sachs, A. Bergmann, R. Klambauer - Graz University of Technology, Graz (Austria), T. Hötzer, W. Rohringer, S. Wunderl - XARION Laser Acoustics GmbH, Wien (Austria)
Pages
183 - 184
DOI
10.5162/SMSI2023/C6.2
ISBN
978-3-9819376-8-8
Price
free

Abstract

Resistance spot welding is the prevailing technology used to join metal sheets. To guarantee weld strength and prevent structural failure, reliable quality control tests are indispensable. In an effort to automise the predominantly manually performed inspection, novel methods for automated weld spot inspection need fast simulation models with reasonable accuracy for optimisation. This work describes the process by means of a multiphysical FEM simulation of a spot weld measurement procedure. Various simulation approaches were used to obtain the best matching results with experimental data.

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